How to Measure Internal Resistance of a Battery

Understanding the internal resistance of a battery is essential for evaluating its performance, health, and overall efficiency. Internal resistance impacts the battery’s ability to deliver power effectively and determines how much energy is wasted as heat during operation. In this article, we will explore the primary methods for measuring internal resistance, providing detailed procedures, considerations, and best practices.

1. DC Measurement Methods

Voltage Drop Method (Current Interrupt Method)

The Voltage Drop Method, often referred to as the Current Interrupt Method, is a straightforward and widely used technique for measuring internal resistance.

Procedure:

  1. Fully Charge the Battery: Ensure the battery is fully charged and allow it to stabilize.
  2. Connect a Load: Attach a known resistor to the battery to draw a specified current for a short duration (typically 2-3 seconds).
  3. Measure Voltage: Record the battery voltage before and after applying the load.
  4. Calculate Internal Resistance: Use Ohm’s Law to compute the internal resistance:

    R=Vinitial−VfinalIR = \frac{V_{\text{initial}} – V_{\text{final}}}{I}Where:

    • RR = Internal resistance
    • VinitialV_{\text{initial}} = Voltage before load
    • VfinalV_{\text{final}} = Voltage after load
    • II = Current drawn

Considerations:

  • This method is reliable for many battery types but may not be suitable for small-capacity batteries due to high currents that can induce polarization effects.

Discharge Test Method

The Discharge Test Method evaluates how internal resistance changes as the battery discharges.

Procedure:

  1. Discharge the Battery: Discharge the battery at a constant current until reaching a specified voltage.
  2. Monitor Voltage Drop: Record the voltage drop during the discharge process to analyze internal resistance.

Considerations:

  • This method provides insights into the relationship between internal resistance and the state of charge (SoC), although it can be time-consuming.

2. AC Measurement Methods

Electrochemical Impedance Spectroscopy (EIS)

Electrochemical Impedance Spectroscopy (EIS) is a sophisticated method that provides detailed information about internal resistance across a range of frequencies.

Procedure:

  1. Apply an AC Signal: Introduce an alternating current (AC) signal across the battery at varying frequencies.
  2. Measure Current Response: Record the current response to the AC signal.
  3. Analyze Nyquist Plot: Generate a Nyquist plot to separate the resistive components, such as electrolyte resistance and charge transfer resistance.

Advantages:

  • Offers a comprehensive view of frequency-dependent resistance behavior.

Disadvantages:

  • Requires specialized equipment and complex data analysis.

AC Conductance Method

The AC Conductance Method is simpler than EIS and is applicable for various battery types.

Procedure:

  1. Apply a Fixed Frequency AC Signal: Typically at 1 kHz.
  2. Measure AC Voltage Response: Record the voltage response to the applied AC signal.
  3. Calculate Conductance: Use the formula:

    Conductance=VacRMSIacRMS\text{Conductance} = \frac{V_{\text{acRMS}}}{I_{\text{acRMS}}}

  4. Calculate Internal Resistance: Derive the internal resistance from conductance:

    Rinternal=1ConductanceR_{\text{internal}} = \frac{1}{\text{Conductance}}

Advantages:

  • Easier to implement than EIS and effective for general assessments.

Disadvantages:

  • Provides less detailed information than EIS and can be affected by noise.

3. Test Procedure Guidelines

To ensure accurate measurements of internal resistance, we recommend the following guidelines:

  • Temperature Control: Keep the battery at approximately room temperature (25°C ±2°C) prior to testing.
  • Discharge to 50% SoC: Aim for a 50% state of charge for more precise results.
  • Low Currents: Use low currents (around 50 mA/Ah) for DC methods to avoid inducing non-linear responses.
  • Secure Connections: Ensure test leads are securely connected to minimize contact resistance, which can skew results.
  • Multiple Measurements: Conduct multiple measurements and calculate the average for consistent results.

Conclusion

Measuring the internal resistance of a battery is vital for assessing its health and performance. Both DC and AC methods provide valuable insights, each with its own advantages and limitations. The selection of an appropriate measurement method should be guided by the specific application, available equipment, and desired accuracy.

Regular monitoring of internal resistance can yield significant insights into battery aging and performance, enabling informed decisions regarding maintenance or replacement. Understanding these measurement techniques empowers users to maximize the efficiency and longevity of their batteries.